Wayne-Dalton FOAMCORE 9600 Manuel d'utilisateur télécharger pdf (Page 2)

IMPORTANT

SAFETY NOTICES

Wayne-Dalton Corp.

P.O. Box 67

Mt. Hope, Ohio 44660

Read these instructions carefully before attempting installation. If in question about any of the proce-

dures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

1. Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

2. It is always recommended to wear eye protection when using tools, otherwise serious eye injury could

result.

3. Avoid installing your new door on windy days. Door could fall during the installation and cause

damage and personal injury.

4. If the door is to be electrically operated at any time, all pull ropes MUST be removed to prevent injury

or death to children who may become entangled in the rope. The locking mechanism MUST also be

disengaged.

5. Operate door ONLY when properly adjusted and free of obstructions.

6. Should the door become hard to operate or completely inoperative, a qualified door agency should

correct the problem to prevent damage to the door or serious personal injury.

7. DO NOT PERMIT children to play with the garage door or the electrical controls. Fatal injury could

result, should the child become entrapped between the door and the floor.

8. To prevent serious injury or death, avoid standing in the open doorway or walking through the

doorway while the door is moving.

9. Door is constantly under EXTREME SPRING TENSION. To prevent possible serious injury or death,

adjustments, repairs, removal or installation, ESPECIALLY of SPRING ASSEMBLIES, CABLES or

BOTTOM CORNER BRACKETS, should be performed ONLY by qualified door service people.

10. If your existing garage door opener does not have a reversing mechanism, you should consider

purchasing one that has up to date safety features. These features can prevent opener related property

damage or personal injury.

11. Check all bolted connections monthly during the lifetime of the door to prevent damage or personal

injury caused by loose connections.

12. Definition of key words used in this manual:

WARNING! -- Indicates a potentially hazardous situation which, if not avoided, could result

in serious injury or death.

IMPORTANT! -- Required step for safe and proper door operation.

NOTE: -- Information assuring proper installation of the door.

MAINTENANCE AND PAINTING

INSTRUCTION FOR

PRE-PAINTED STEEL DOORS

MAINTENANCE

While factory-applied finishes for steel garage doors are so durable that they will last many years longer than ordinary

paints, it is desirable to clean them thoroughly on a routine basis. Apparent discoloration of the paint may occur when

it has been exposed in dirt-laden atmospheres for long periods of time. Slight chalking may also cause some change in

appearance in areas of strong sunlight. A good cleaning will generally restore the appearance of these coatings and render

repainting unnecessary. An occasional light cleaning will also help maintain an aesthetically pleasing appearance. To

maintain the original finish of the garage doors, the only regular maintenance necessary is that of annual washing. Mild

solutions of detergents or household ammonia will aid in the removal of most dirt, and the following are recommended

levels:

One cup of Tide™, or other common detergents, which contain less than 0.5% phosphate, dissolved into five gallons

of warm water. NOTE: The use of detergents containing greater than 0.5% phosphate is not recommended for use in

general cleaning of garage doors.

CAUTION: NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.

SURFACE PREPARATION FOR PAINTING

Wax on the surface must be removed or paint peeling/flaking will result. To remove this wax, it will be necessary to

lightly scuff the surface with a gray (not green!) 3M ScotchBrite pad saturated with soapy water. A final wipe and rinse

should be done with clean water only, to remove any loose dust or soap film.

Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000 steel wool or

No. 400 sand paper to create a smoother surface. Care must be taken to not expose the substrate under the paint (see

Note No. 2). Once this exposed condition exists, the likelihood for rusting is greatly increased. See the following

paragraph if the metal substrate is observed.

Exposed substrate must be treated to prevent rust from forming (see Note No. 2). Sand the exposed area lightly and

paint with high quality metal primer to protect from corrosion. Follow drying time on primer can label before applying

topcoat.

The surface to be re-coated must not be to smooth or the repaint material will not adhere to it (see Note No. 2). It is

advisable to test a representative area to evaluate adhesion. If poor adhesion is observed, the surface must be abraded by

sanding or buffing using grades mentioned above. Care must be taken to not expose the substrate under the paint.

PAINTING

After the surface has been properly prepared it must be allowed to dry thoroughly, then coated immediately with a

premium quality latex house paint. Follow the paint label directions explicitly. Oil base paint is not recommended.

Please note that if substrate is exposed, painting with latex paint may cause accelerated rusting of steel.

NOTES:

1. Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond door

manufacturer’s control.

2. If the steel door surface has a finish painted textured surface representing wood grain, stucco, etc., this step

should not be attempted as danger of exposing substrate is greatly increased.

3. Consult a professional coatings contractor if in doubt about any of the above directions.

4. Follow directions explicitly on the paint and solvent container labels for proper applications of coatings

and disposal of containers. Pay particular attention to those directions involving acceptable conditions in which to

paint.

DÉCOR LITES ACRYLIC GLAZING CLEANING INSTRUCTIONS:

1. To clean acrylic glazing wash with plenty of nonabrasive soap or detergent and water. Use the bare hand to feel

and dislodge any caked dirt or mud. A soft, grit-free cloth, sponge or chamois may be used to wipe the surface. Do not

use hard or rough cloth that will scratch the acrylic glazing. Dry with a clean damp chamois.

2. Grease and oil may be removed with kerosene or a good grade of naphtha (No aromatic content.). Users of these

solvents should become familiar with their properties to handle them safely.

3. Do not use: Window cleaning fluids, scouring compounds, gritty cloths, leaded or ethyl gasolines, or

solvents such as alcohol, acetone, carbon tetrachloride, etc.

9900 Thermowayne™ 9600 Thermogard

9100/9200 Foamcore™

LIFETIME LIMITED WARRANTY

The Manufacturer warrants the 9900 THERMOWAYNE, 9600 THERMOGARD and 9200 FOAMCORE insulated garage door for as long as you

own the door from the time of installation against structural failure (rendering the door inoperable) of the door sections due to separation/ degradation

of foam insulation. Other conditions and exceptions as contained herein apply.

The Manufacturer warrants the steel skin of the 9900 THERMOWAYNE, 9600 THERMOGARD and 9200 FOAMCORE insulated garage door for

as long as you own the door from the time of installation against deterioration such as cracking or splitting due to rust-through. Other conditions and

exceptions contained herein apply.

The Manufacturer warrants the garage door hardware and track, excluding springs, for as long as you own the door against defects in workmanship or

material from time of installation.

After a period of TWENTY YEARS from time of installation, replacement of LIFETIME LIMITED WARRANTY materials are prorated at 50 percent

of Manufacturer’s published pricing at time of claim.

This warranty extends only to the original homeowner, providing the door is installed in his/her place of primary residence. It is not transferable. The

warranty applies to residential property only and is not valid on commercial or rental property.

The Manufacturer warrants that any parts of the door not covered by the above limited warranty will be free from defects in workmanship and material

for ONE YEAR from the time of installation.

The Manufacturer shall, upon notification, correct any nonconformity at its option, by repairing, replacing, or refunding original purchase price of any

defective part(s). This warranty covers material only and excludes all other charges incurred.

NO EMPLOYEE, DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR

GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER.

The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unautho-

rized service, alteration of products, neglect or abuse, or attempt to use the products for other than the customary usage or for their intended purposes.

The 9900 THERMOWAYNE, 9600 THERMOGARD and 9200 FOAMCORE warranty becomes null and void if the door is punctured with any hole

or if a hole is drilled into the door sections other than those specified in the notes of installation. This warranty does not cover the product due to

circumstances such as normal wear, damage from corrosive fumes or substances, fire, condensation, vandalism, acts of God, or other causes beyond

Manufacturer’s control, nor replacement or repair labor.

THIS WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS WARRANTY ACT. NO WARRANTIES,

EXPRESSED OR IMPLIED, (INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICU-

LAR PURPOSE), SHALL EXTEND BEYOND THE APPLICABLE TIME PERIOD STATED IN BOLD FACE TYPE ABOVE.

Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the product was purchased

within the warranty period. Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyer’s expense

for inspection. If judged by Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of Manufac-

turer, free from all charges except authorized transportation and replacement labor.

THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES. THE LIABILITY OF

MANUFACTURER, WHETHER IN CONTRACT, TORT, UNDER ANY WARRANTY, OR OTHERWISE, SHALL NOT EXTEND BEYOND ITS

OBLIGATION TO REPAIR OR REPLACE, AT ITS OPTION, ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN

MATERIAL OR WORKMANSHIP. MANUFACTURER SHALL NOT BE LIABLE FOR COST OF REMOVAL OR INSTALLATION OR SHALL NOT

BE RESPONSIBLE FOR ANY DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE.

This warranty gives you specific legal rights, and you may also have other rights, which may vary from state to state. However, some states do not

allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations

or exclusions may not apply to you.

Wayne-Dalton Corp.

P.O. Box 67, Mt. Hope, Ohio

44660

www.wayne-dalton.com

TorqueMaster™ with idrive™

Parts List

(O) TORQUEMASTER TUBE 1 ASSEMBLY

(P) CABLE /DRUM ASM. (PAIR) # 280086

(Q) END BRACKET (LH) # 282937

(R) END BRACKET (RH) # 282340

(S) LOOSE WINDING SHAFT (SINGLE SPRING) # 280066

(T) COUNTER GEAR # 284035

(U) COUNTER COVER ASM. (RH) # 287722

COUNTER COVER ASM. (LH) (DOUBLE SPRING) # 287721

(V) 36 TOOTH WORM GEAR # 282355

(W) idrive™ OPERATOR SOLD SEPARATELY

(Y) CENTER BRACKET ASM. (NON-idrive™ OPERATED) # 296246

NOTE: See idrive™ Main Installation and Owners Manual for idrive™ parts

NOTE: Single Spring TorqueMaster™ shown in illustration.

TL-1

HOLES

TL-2

HOLES

NOTE: Jamb brackets are stamped for identification.

ROOD

THGIEH

1-LT2-LT3-LT

"0'6

KCART"46

)mm6261(

MOTTOB

ELOH

MOTTOB

ELOH

A/N

"5'6

KCART"96

)mm3571(

ELDDIM

ELOH

MOTTOB

ELOH

A/N

"6'6

KCART"07

)mm8771(

ELDDIM

ELOH

MOTTOB

ELOH

A/N

"8'6

KCART"27

)mm9281(

MOTTOB

ELOH

MOTTOB

ELOH

A/N

"0'7

KCART"67

)mm0391(

ELDDIM

ELOH

MOTTOB

ELOH

A/N

"3'7

KCART"97

)mm7002(

MOTTOB

ELOH

MOTTOB

ELOH

MOTTOB

ELOH

"6'7

KCART"28

)mm3802(

ELDDIM

ELOH

ELDDIM

ELOH

ELDDIM

ELOH

"9'7

KCART"58

)mm9512(

ELDDIM

ELOH

ELDDIM

ELOH

ELDDIM

ELOH

"0'8

SNOITCES4

KCART"88

)mm5322(

ELDDIM

ELOH

ELDDIM

ELOH

ELDDIM

ELOH

"0'8

SNOITCES5

KCART"88

)5322(

POT

ELOH

POT

ELOH

ELDDIM

ELOH

TL-3

HOLES

Jamb Bracket Schedule

Hold the door down to prevent it from rising unexpectedly in the event the spring was overwound and carefully remove

the locking pliers from the vertical tracks. Raise the door until the top section and half of the next section are in a horizontal

position. Do not raise door any further since rear of horizontal track is not yet supported.

WARNING!

RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSE SEVERE INJURY OR DEATH.

Now clamp a pair of locking pliers to the vertical tracks just above the second roller on one side, and just below the second

roller on the other side. This will prevent the door from raising or lowering while installing the rear support. Using

perforated angle, 2” lag screws and 5/16 bolts with nuts (may not be supplied), fabricate rear support for horizontal tracks.

Attach horizontal tracks to the rear supports with 5/16-18 x 1-1/4” hex bolts and nuts (may not be supplied). Horizontal

tracks must be level and parallel with door.

WARNING!

KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3/4” OF DOOR EDGE, OTHERWISE DOOR COULD

FALL, RESULTING IN SERIOUS INJURY OR DEATH.

Permanently attach the vinyl weather stripping to both door jambs and the header. Avoid pushing vinyl into force of door.

Now, lift the door and check it’s balance. Adjust, if door lifts by itself (also hard to pull down) or if door is difficult to lift

(too easy to pull down). Anytime spring adjustments are made you must loosen the lock nuts to begin with and retighten

both lock nuts afterwards. To adjust spring(s), only add or remove 1/4 turn on the counter reading at a time. Adjust both

sides equally.

IMPORTANT! Do not add or remove more than 1 spring turn from specified amount.

If the door still does not operate easily, lower the door into the closed position, UNWIND SPRING(S) TO ZERO, and

recheck the following items:

1.) Check the door for level.

2.) Check the TorqueMaster

™

tube and flagangles for level and plumb.

3.) Check the distance between the flagangles - must be door width plus 3-3/8” to 3-1/2”.

4.) Check the counterbalance cables for equal tension - loosen set screws and adjust if necessary.

5.) Rewind the spring(s).

6.) Make sure door isn’t rubbing on jambs.

NOTE: As a safety feature, the right hand end bracket cannot be disassembled for service until the spring is completely

unwound and the counter cover reads zero.

After door installation is completed, refer to the idrive™ owner’s manual, starting at the PRE-OPERATION INSTALLA-

TION section to complete the opener installation.

Locate right hand drum wrap. Slide back half of the drum wrap behind drum placing the right end wall between the drum

and flagangle. Close front half of the drum wrap around drum, engage inboard snap and press firmly until a distinct snap

is felt. Outboard catch must be engaged as shown. Confirm both snap and catch are fully engaged by lightly tugging against

them. Repeat for the left side.

...CONTINUED INSTALLATION INSTRUCTIONS

Parts List

(A1) TOP BRACKET BASE # 158044

(A2) TOP BRACKET SLIDE # 158046

(B) ROLLER #154489

(D) TL-1 JAMB BRACKET # 261965

(E) TL-2 JAMB BRACKET # 261966

(F) TL-3 JAMB BRACKET # 261967

(G) HORIZONTAL TRACK 1 PAIR

(H) R 12” FLAGANGLE (LEFT, 18-1/2”) # 292530

(I) R 12” FLAGANGLE (RIGHT, 18-1/2”) # 292531

(J) R 15” FLAGANGLE (LEFT, 19-7/8”) # 240382

(K) R 15” FLAGANGLE (RIGHT, 19-7/8”) # 240383

(L) 21-15/16” HORIZ. ANGLE # 292536

(M) 80” HORIZ. ANGLE (RIGHT) # 292539

(N) 80” HORIZ. ANGLE (LEFT) # 292538

TORQUEMASTER™ COUNTERBALANCE SYSTEM

NOTE: See TorqueMaster™ with idrive™ Parts List

(O) TORQUEMASTER TUBE 1 ASSEMBLY

(P) CABLE /DRUM ASM. (PAIR) # 280086

(Q) END BRACKET (LH) # 282937

(R) END BRACKET (RH) # 282340

(S) LOOSE WINDING SHAFT (SINGLE SPRING) # 280066

(T) COUNTER GEAR # 284035

(U) COUNTER COVER ASM. (RH) # 287722

COUNTER COVER ASM. (LH) (DOUBLE SPRING) # 287721

(V) 36 TOOTH WORM GEAR # 282335

(W) idrive™ OPERATOR SOLD SEPARATELY

(X) REAR SUPPORT SOLD SEPARATELY

NOTE: Depending on the door model, some parts listed will not be sup-

plied if not necessary.

PART NO. 302868

Rev.1 10/02

9100/9200 Foamcore™ 9600 Thermogard® 9900 Thermowayne™

TorqueMaster™ - Single Spring and Double Spring

Installation Instructions and Owners Manual

www.wayne-dalton.com

Alternate Parts List

(Y) CENTER BRACKET ASM. # 296246

(Z1) # 6 SCREW EYE # 100362

(Z2) 60” PULL ROPE # 274884

(1) Electric Drill

with Clutch

(1) Step Ladder

(50) 1-1/2”

Common Nail

(1) Hammer

(1) 7/16” Hex

Head Driver

(1) 7/16” Drill Bit (Step Plate)

(1) Level (2’ Minimum Length)

(1) Screw Driver

(Standard Blade)

(2) Locking Pliers

(1) Screw Driver

(Phillips Blade)

(2 or 3) Saw Horses or other supports for placing

sections on while assembling

(1) Tape Measure

(1) Socket Wrench

with 7/16”, 1/2”, 9/16”

sockets

(1) Pliers

Safety Glasses

(1) 7/16” Wrench

Required Tools

Gloves

Door Height = Spring Turns

6’0” = 14 turns

6’-3” = 14-1/2 turns

6’-5” = 15 turns

6’-6” = 15 turns

6’-8” = 15-1/2 turns

6’-9” = 15-1/2 turns

7’-0” = 16 turns

7’-3” = 16-1/2 turns

7’-6” = 17 turns

7’-9” = 17-1/2 turns

8’-0” = 18 turns

Spring Turns

When installing a DoorMaster™ operator replace the bushing with the drive

gear (located in DoorMaster™ package).

If you are not installing the idrive™ operator on your garage door, you must

install the center bracket bushing assembly. Follow these instructions for a

non-idrive™ operated garage doors.

TorqueMaster

™

springs come lubricated and pre-assembled inside the torque

tube. To install, lay the torque tube on the floor in front of the door with the

labeled end to the left. Slide the center bracket/bushing assembly onto the

torque tube, from the right hand side, toward the center. Shake the

TorqueMaster™ tube gently to extend the winding shafts out about 5” on both

ends. Single spring TorqueMaster will only have the right hand spring. Slide

center bracket/bushing assembly from the right side to the center of the torque

tube.

IMPORTANT! Right and left hand are always determined from inside the

building looking out.

12B

ALTERNATIVE INSTALLATIONS

To locate the center bracket, mark the header halfway between the flagangles

and level the TorqueMaster tube. Fasten the metal bracket to the header

using (2) 1/4 x 1-1/2” lag screws.

Make one mark 1” (25 mm) up from the center of bottom edge and

another mark 2- 3/16” (56 mm) up from the first mark. Drill a 7/16”

(11 mm) hole through the section at each mark and insert the

outside step plate. Loosely fasten step plate slide to base with (1)

1/4-20 x 5/8” carriage bolt and nut. Align inside step plate holes and

fasten from inside using the #8 screws provided. Install one #8 x 3/

4” screw in the bottom step plate hole. The screw in the top hole

varies with door models. Use the screw size required for your

model door.

a) #8 x 3/4” screw for Model 9100 and 9200

b) #8 x 1” screw Model 9600

c) #8 x 1-1/2” screw Model 9900

Tighten 1/4-20 carriage bolt and nut.

Screw the No. 6 screw eye into the wood jamb approximately 48”

to 50” (1220 to 1270 mm) from the floor. Tie the pull rope to the

screw eye and to the bottom bracket as shown.

WARNING!

DO NOT INSTALL PULL ROPES ON DOORS WITH ELEC-

TRIC OPERATORS. CHILDREN MAY BECOME EN-

TANGLED IN THE ROPE CAUSING INJURY OR DEATH.

STEP PLATES OPTIONAL ACCESSORY

PULL ROPE

12A

12B

12A

TYPICAL OPERATOR

BRACKET (SUPPLIED

WITH OPERATOR)

SCREWS (SUPPLIED

WITH OPERATOR)

TYPICAL OPERATOR ARM

(SUPPLIED WITH OPERA-

TOR)

SEE OPERATOR INSTRUCTIONS

FOR DETAILS ON INSTALLATION

OPERATOR

STILE

BRIDGE POINT

INSTALLATION TIPS:

1. Follow the installation instructions supplied with your operator.

2. Reinforce top section per manufacturer’s recommendation prior to attaching

operator. See illustration below.

3. Install trolley rail 1/2” to 1-1/2” (13 - 38 mm) above high arc of top section of the

door.

4. Mount operator to ceiling so that 1” to 1-1/2” (25 - 38 mm) clearance is maintained

between trolley rail and top section when door is fully open (trolley rail will slope down

towards rear).

5. The operator bracket must be mounted to the operator stile on the top section so

it bridges the transition point in section thickness.

6. Attach operator rail to spring pad.

7. Attach operator to ceiling using perforated angle.

8. IMPORTANT! Angle must be attached to framing member(s).

WARNING!

OPERATOR MUST BE TESTED AT TIME OF INSTALLATION AND MONTHLY

THEREAFTER TO ENSURE THAT DOOR REVERSES ON CONTACT WITH 2 X

4 BOARD LAID FLAT UNDER THE DOOR. FAILURE TO ADJUST OPERA-

TOR, IF NECESSARY, CAN RESULT IN SEVERE INJURY OR DEATH. IF

YOUR OPERATOR IS EQUIPPED WITH PHOTOELECTRIC SYSTEM, THEN

THIS MUST BE TESTED AT THE SAME TIME TO ENSURE THAT DOOR DOES

NOT CLOSE AND A CLOSING DOOR OPENS IF SYSTEM IS OBSTRUCTED.

FAILURE TO MAKE ADJUSTMENTS, IF NECESSARY, CAN RESULT IN SE-

VERE INJURY OR DEATH.

TYPICAL TROLLEY OPERATOR INSTALLATION

If you are installing an electric operator on your door, the following information is

provided to ensure proper function of your door/operator installation. Figure below

shows a typical means of connecting the operator arm to the operator stile located in

the center of the top section.

1/4”-20 Flanged

Hex Nut

#100279

1/4”-20 x 5/8”

Carriage Bolt

#262617

1/4”-20 x 11/16” Self Drilling Screw

#300723

5/16” x 1-5/8” Hex Head Lag Screw

#100292

1/4” x 2” Slotted Hex Head Lag Screw

#284454

3/8”-16 Hex Nut

#100313

3/8”-16 x 3/4” Truss Head Bolt

#154531

1/4”-14 x 5/8” Self Tapping

Screw

#236565

1/4” x 1-1/2” Slotted Hex Head

Lag Screw

#269025

#6-20 x 1/2” Plastifast

(Disconnect Handle)

#296940

1 2

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Wayne-Dalton FOAMCORE 9600 Manuel d'utilisateur Page 2

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